Process Control Equipment

Autocaster Continuous Casting Systems

The Autocaster Ultra series

Autocaster Continuous Casting Systems include:

The Autocaster series of continuous casting systems automate the production of polymer matrix for cast polymer manufacturing. Replacing manual mixing with the Autocaster can significantly increase productivity, cut material cost and improve quality all leading to increased for the manufacturer. Useful for a variety of composites manufacturing applications, including cultured marble, densified solid surface, polymer concrete, and other composites manufacturing applications:

Autocaster™ systems include:

  • Autocaster Ultra - for automated production of cultured marble, cultured granite and cultured onyx

  • Autocaster Economizer - a lower output, less feature-intensive, more economical Autocaster continuous casting machine for those small and medium sized marble shops that don't need the capability of the Autocaster Ultra series.

  • Vacuum Autocaster Ultra - for automated production of densified solid surface matrix

  • Autocaster Ultra/PC (Polymer Concrete) - specific to production of polymer concrete

Ultra CM325

The ultimate technology available for high throughput continuous casting!

 
Application: Automated, continuous casting for cultured marble and cultured onyx manufacturing.

 

The Autocaster Ultra™ continuous casting machine and associated Ground Hoppers automate filler loading, recipe management, mixing and dispensing of cultured marble matrix for cast polymer manufacturing for unparalleled continuous casting production.
Polymer Concrete Economizer

Application:  Automated, continuous casting of cultured marble or polymer concrete matrix for low to medium production requirements.

Autocaster Economizer now available in either Cultured Marble or Polymer Concrete editions!

Like the Autocaster Ultra, the Autocaster Economizer automates the production of polymer matrix for cast polymer manufacturing, replacing manual mixing methods with the automated, continuous casting capability. Like the Autocaster Ultra, the Economizer will significantly increase productivity, cut material cost and improve quality all leading to increased profitability for the manufacturer.

Void-free Continuous Casting of Densified Polyester-resin based Cast Polymer Products

The Vacuum Autocaster Ultra continuous casting system brings the benefits of automated vacuum-enhanced continuous casting to medium to large-scale polyester resin-based cast polymer manufacturing applications.

The Vacuum Autocaster Ultra™ continuous casting machine automates the recipe management, mixing and dispensing of cultured marble matrix for cast polymer manufacturing.

Replacing manual mixing and casting with the Vacuum Autocaster Ultra™ can significantly increase productivity, cut material cost and improve quality – all leading to increased profits for the manufacturer.

 

Two machine options with different output levels:

  1. Standard output machine provides 33 – 77 lb (15 - 35 kg) per minute
  2. Optional lower output machine (ie. specialized precision casting) - 15 - 33 lb (7 - 15 kg) per minute
Vacuum Autocaster

Developed specifically for Polymer Concrete manufacturing applications.

Autocaster/PC Polymer Concrete Continuous Casting System

The Autocaster Ultra/PC (Polymer Concrete) edition system automates the production of polymer concrete matrix for cast polymer concrete manufacturing of a variety of durable cast products.

Replacing manual mixing with the Autocaster/PC (Polymer Concrete) Edition system can significantly increase productivity, cut material costs and improve quality - all leading to increased profits for the manufacturer. Our many years of experience with continuous casting machines and cast polymer manufacturing equipment have led to innovative improvements that have been incorporated into this purpose-built Autocaster specially designed for production of polymer concrete cast products.

Shown with optional fiberglass strand chopper.

 

Now choose from three different polymer concrete Autocaster machines - depending on your needs!

Assuming 7 hours/day of casting in an 8 hour shift, produce well over 200,000 lbs (95,000 kg) in a single shift! with the 500 lb/minute machine)