Developed specifically for Polymer Concrete manufacturing applications.
The Autocaster Ultra/PC (Polymer Concrete) edition system automates the production of polymer concrete matrix for cast polymer concrete manufacturing of a variety of durable cast products.
Replacing manual mixing with the Autocaster/PC (Polymer Concrete) Edition system can significantly increase productivity, cut material costs and improve quality - all leading to increased profits for the manufacturer. Our many years of experience with continuous casting machines and cast polymer manufacturing equipment have led to innovative improvements that have been incorporated into this purpose-built Autocaster specially designed for production of polymer concrete cast products.
Shown with optional fiberglass strand chopper.
Now choose from three different polymer concrete Autocaster machines - depending on your needs!
Assuming 7 hours/day of casting in an 8 hour shift, produce well over 200,000 lbs (95,000 kg) in a single shift! with the 500 lb/minute machine)
System Features:
- Choose from three mixing system configurations depending on your output needs:
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PLC based recipe control system with on-the-fly matrix adjustments for resin %, catalyst % and matrix output
- Expandable Base Color system (1 color standard) - option to add more (4 maximum)
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High-efficiency, easily replaceable tungsten carbide coated separate component mixing auger and case hardened mixing barrel
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Precise filler metering with three (3) included Filler Metering Hoppers (note: can be configured with more or fewer hoppers)
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Accurate filler metering augers with integrated anti-bridging devices
- Inverter-controlled motors for accurate delivery of raw materials
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Resin system with integrated inline resin heating system
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Totalizer for all raw materials
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Precision gear pumps for resin, catalyst and base-color
- Compact footprint for tight production areas.
Specifications:
MATRIX OUTPUT
100 lb machine – 30 lb (15 kg) min., 100 lb (45 kg) max. output per minute
250 lb machine – 100 lb (45 kg) min., 250 lb (115 kg) max. output per minute
500 lb machine – 250 lb (115 kg) min., 500 lb (225 kg) max output per minute
MIXING SYSTEM
Case hardened barrel
High efficiency, variable speed mixer
MOTORS
TEFC or optional explosion proof
Mixing unit
Raw material feed units
Thermal pump unit
FILLER SYSTEM
Three Filler (Metering) Hoppers standard, Maximum of 4 permanent/fixed hoppers available.
Inverter controlled adjustable output
Hopper capacity 4 cubic feet (0.113 cubic meters)
Integrated anti-bridging device for polymer concrete
RESIN SYSTEM
Maximum 2500 centipoise (at working temperature) promoted polyester resin
Overpressure sensor and bypass
Inverter controlled adjustable output
Integrated recirculating thermal fluid based heat exchanger with 12kW heater
Gravity feed resin input
CATALYST SYSTEM
Precision piston pump
Pressure sensor
Recirculating system with dual electronic flow sensors and visual display
Inverter controlled adjustable output
Storage capacity 5 gallons (18.9 liters)
BASE-COLOR SYSTEM
One Base Color feed system standard (up to 7 additional can be added)
Precision gear pump
Liquid paste pigment up to 3000 centipoise (at working temperature)
Inverter controlled adjustable output
Storage capacity 5 gallons (18.9 liters) per base color
CLEANING SYSTEM
Dual cleaning system – internal and recirculating.
Air purge included
Internal cleaner 5 gallon (18.9 liter) storage
Recirculating cleaner 15 gallon (56.7 liter) storage
Recommended for use with DBE (Marblewash or equivalent)
CONTROL SYSTEM
Large 15" touch screen
Recipe presets with on-the-fly adjustments for resin, catalyst and output
Control panel mounted on adjustable arm
Integrated rate display and totalizers
ELECTRICAL SYSTEM
230/380/480 Volt, 3-Phase, 50/60 Hz, 80 amps max. Specify voltage.
24VDC control circuit
AIR SUPPLY
90 psi (620 kPa), 20 cfm (566 lpm)
DIMENSIONS
54” wide x 80” deep x 112” high (137.2cm wide x 203.2cm deep x 284.48cm high)
NET WEIGHT
3500 lb (1600 kg) depending on configuration
Order Information:
Autocaster Ultra/PC (Polymer Concrete) Continuous Casting System, Base Configuration, 2 Filler Metering Hoppers, Standard 100lb/45kg per Min Max Output, Crated - #1000PC2H
Autocaster Ultra/PC (Polymer Concrete) Continuous Casting System, Base Configuration, 3 Filler Metering Hoppers, Standard 100lb/45kg per Min Max Output, Crated - #1000PC3H
Autocaster Ultra/PC (Polymer Concrete) Continuous Casting System, Base Configuration, 250 Lbs (113kg) per minute Maximum Output, Crated - #1000PC250
Autocaster Ultra/PC (Polymer Concrete) Continuous Casting System - 500 lb (225 kg) per minute Maximum Output - CALL!
Autocaster Ultra/PC (Polymer Concrete) Continuous Casting System - 700 lb (317 kg) per minute Maximum Output - CALL!
Polymer Concrete Machine Related Options:
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Additional Standard (Powder) Filler Metering Hopper – Three metering hoppers are standard (on 1000PC3H above), but you can mix and match between powder and aggregate Filler Metering Hoppers to suit your needs. Choose from Powder (#UCFMH), Small Aggregate (#163735) or Large Aggregate (#163715). Can be configured with fewer than three as well if not all three are desired.
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Add additional Base Color - One Base Color is included in the standard configuration, but you can add additional base colors with this option. To add 1 additional Base Color (#CMBCS-1C), to add 2-Colors (#CMBCS-2C), to add 3-Colors (#CMBCS-3C)
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Fiberglass Strand Chopper - Reinforce your cast part with this automatic Fiberglass strand chopper system. Automatically cuts 1-1/2” strands of fiberglass from a roll, and adds it to your matrix. Choose full or partial speed motor - #700CA
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Expanded Resin Heating Option - In cold climates, or given particular matrix/resin percentages, we recommend the expanded inline resin heater option - #163500
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Cobalt Promoter System – Use of a promoted resin is highly recommended. If using an unpromoted resin, then the Cobalt Promoter System Option is required - #151000
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Remote Batch Display – matrix batch meter with run-time reset - #162966
- Remote Operator Interface Terminal (OIT) – Replaces the standard arm-mounted control panel with a remotely located pedestal-mounted OIT. This also removes the arm and OIT from the machine - #1500ACB-R
Downloads:
Equipment Requirements: All models should be hard-wired to an appropriate circuit by a qualified electrician to meet your local electrical codes. Additional controls may be necessary to meet your local regulations. Any additional requirements needed to deem this equipment operational will be obtained by buyer at buyer’s expense.
© Copyright 2018 by Gruber Systems, Inc. All rights reserved. Specifications subject to change without notice. Autocaster is a trademark of Gruber Systems, Inc.
